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What is the difference between resistance brazing and induction brazing?

Author: Liang

Apr. 07, 2024

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## What is the difference between resistance brazing and induction brazing?

1. **What is resistance brazing?**.

What is the difference between resistance brazing and induction brazing?

Resistance brazing is a process that involves passing an electric current through the workpieces to be joined, generating heat due to the resistance of the materials. The heat produced is sufficient to melt the brazing filler metal, bonding the workpieces together. This method is commonly used for joining materials with high electrical resistance, such as stainless steel.

2. **What is induction brazing?**.

Induction brazing, on the other hand, uses an alternating electromagnetic field to induce currents in the workpieces, heating them up rapidly. The heat generated causes the brazing material to melt and form a bond between the pieces. Induction brazing is often used for joining materials that have low electrical resistance, like copper and brass.

3. **What are the key differences between resistance brazing and induction brazing?**.

- **Heating Method**: Resistance brazing relies on passing electric current through the workpieces, while induction brazing uses electromagnetic induction to generate heat.

- **Heat Control**: In resistance brazing, the heat is controlled by adjusting the current passing through the parts, while in induction brazing, the heat is controlled by regulating the power of the electromagnetic field.

- **Applications**: Resistance brazing is more suitable for materials with high electrical resistance, whereas induction brazing is better for materials with low electrical resistance.

- **Efficiency**: Induction brazing is generally faster and more energy-efficient than resistance brazing, as the heat is generated directly within the workpieces without the need for external power sources.

In conclusion, while both resistance brazing and induction brazing are effective methods for joining metals using heat, they differ in their heating mechanisms, heat control, applications, and efficiency. The choice between the two methods depends on the specific requirements of the materials being joined and the desired speed and energy efficiency of the brazing process.

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