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Before the production process begins, the machinery is carefully calibrated based on the desired end product, whether that's more rubber powder or other forms like buffing or mulch. The rubber dust is sorted by size and subsequently packaged into bulk bags or containers as per customer specifications.
Rubber powder is the finest output derived from recycling waste solid tires. This specific material, referred to as powder, measures between 0.1 and 1 millimeter. Our production ensures that the rubber powder we sell is entirely devoid of iron and textile contaminants, a crucial factor in the production of new items.
With a wide range of industrial uses, rubber powder is particularly valuable in manufacturing various products. Leading tire manufacturers incorporate it into new tire compounds. Additionally, it is also utilized in producing insulation boards, seals, and anti-vibration panels. Its ultimate application includes blending with bitumen to create a durable rubber asphalt.
Rubber asphalt has emerged as a significant innovation in the construction industry, bringing numerous benefits that are worth noting.
Foremost, leveraging rubber powder as a secondary raw material ensures cost savings for both manufacturers and consumers. By utilizing this material, manufacturers can reduce production and maintenance expenses. Consumers experience advantages in terms of safety due to improved traction when driving on rubber asphalt, as well as extended tire life due to a smoother surface. The environmental impact is substantial; using rubber dust decreases the need for virgin raw materials and reduces energy consumption, which is crucial in our green energy-focused era.
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The benefits observed with rubber asphalt are similarly present in the composition of new tire compounds. This results in lower demand for raw materials, reduced production costs, and positive effects on the environment. According to a study by the Rubber Manufacturer Association (RMA), the presence of rubber powder in everyday products poses no health risks when produced correctly.
The concept of renewability is integral when discussing products made from recycled materials, such as rubber powder. Enhanced systems for collecting and recycling waste tires permit the reuse of vital secondary raw materials, minimizing potential environmental pollution. Additionally, the reliance on virgin raw materials and oil-based feedstocks is diminished, contributing to energy savings and reduced greenhouse gas emissions.
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Rubber Powder represents the concluding stage in the ambient recycling of tires. During this process, crumb rubber is finely processed into a clean powder form, effectively removing almost all steel and fiber. With its range of applications extending from injection molding products to coatings, roofing materials, and diverse asphalt applications, rubber powder proves to be remarkably versatile.
Typically, rubber powder size ranges from 400 to 74 microns (0.400 to 0.074 mm). This micron-sized material can be readily incorporated into new formulations for various polymers and finished products.
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