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What Are the Advantages of Sorting Conveyor Factory?

Author: Evelyn w

Apr. 14, 2025

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Tags: Machinery

The Benefits of a Recycling Sorting Conveyor Systems

Whether you operate a recycling plant, a product packaging company, or a distribution center, virtually every industry is building towards a greener future. Sustainability and recycling are given the utmost importance for obvious reasons, which means you have to ensure your waste management is at its best.

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If you're dealing with large quantities of waste, one way of achieving this is by utilizing a recycling sorting conveyor system. This type of recycling equipment can be helpful in multiple ways and help you to achieve your goals with greater productivity. Below is a look at the benefits of a recycling sorting conveyor system.

Improved efficiency

As you would expect, automated recycling sorting systems are designed to enhance the efficiency of transporting and separating waste. If you're dealing with multiple forms of materials, waste segregation can play a key role. Instead of workers having to manually separate, say, the likes of cardboard and plastic, a recycling sorting machine can do the work on its own.

It doesn't just improve the speed of separation, either. A high-quality recycling sorting system also limits the number of mistakes that might be made during segregation. For instance, small fragments of glass can quickly end up in the wrong place despite your employees' best efforts.

Easy to move materials

As you'd expect, one of the main benefits of using a recycling sorting conveyor system is the ability to move materials, both big and small, with ease. This is particularly beneficial if your sorting line is built over multiple elevations. Rather than having to transport these materials manually, the conveyors can move them from one elevation to another without any issue. Ultimately, this saves a significant amount of time.

Added control

With waste recycling conveyors, you are provided with a level of control that allows you to maximize productivity and also avoid potential problems.

One way you can control the system is with the speed settings. A recycling sorting conveyor system provides precise speed control, which means there's less chance of breaking or loss because of handling issues. The conveyors also can move in both directions. If waste materials have to be transported between opposite ends of your manufacturing unit, this feature is especially useful.

The control also extends to how long the system can run. Automated machines can be left to run over an extended period. As a result, there are unlimited opportunities for waste to be loaded and unloaded regularly. A recycling sorting machine can run all day and transport any type of waste you throw at it without a problem.

Do you want to learn more about how a recycling sorting conveyor system can help your business? Perhaps you want to know more about certain aspects like sorting screens and a specific conveyor type? Whatever the case may be, get in touch with Fluent Conveyors today. As the premier conveyor supplier in the USA, our experts will be able to help.

Sortation Conveyors - Applications & System Design Tips

Sortation Conveyor

Accuracy Delivered - Item Sorting Success

Sortation Conveyors Deliver on Speed & Accuracy

Merging, sorting, and diverting items is a high-stakes challenge for busy manufacturing and distribution centers -- and sortation conveyors are ready for the task! Sortation conveyors deliver accurate, streamlined item processing and improved worker safety. 

A sortation conveyor uses sensors, software, and mechanical devices to automatically sort items according to size, shape, weight, color, and/or destination, providing a cost-effective alternative to increasing labor challenges. Your conveyor solution will depend on item specs and desired throughput rate, but with a range of styles and designs, the Apex Automation team will “Right Fit” your application to achieve your goals. 

Sortation Conveyor Applications

  • Receiving (dock or production line)
  • Picking & Packing
  • Manufacturing
  • Logistics & Shipping

Sortation conveyors can handle small items, such as packages and boxes, or large bulky items, such as pallets or crates. Items loaded onto an array of conveyor belts are directed by a programmable logic controller (PLC) to their designated station or destination. Once at their final destination, items are automatically released, eliminating the need for manual sorting and movement.

You can also integrate your PLC with the WCS or WMS if data exchanges are desired.

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Advantages of Sortation Conveyors

  • Achieve upwards of 98% accuracy
  • Increase processing speed - meet rising demand
  • Reduce labor costs - minimize staffing
  • Improve warehouse safety - reduce downtime & worker comp costs

Ask the Apex team about the benefits of integrating your sortation conveyor with an automated storage and retrieval system (AS/RS) for enhanced efficiencies. We take a vendor-agnostic approach to customer solutions, ensuring a comprehensive evaluation of available options to lead you to a solution uniquely tailored to your application.

Call today for prompt support.

Sorting Through Sortation Conveyor Options

Your business needs are unique, and so is your automation solution. Based on product details, available space, and throughput goals, we can implement your automated sortation solution.

Sortation Conveyor Designs

  • Right-angle transfer: Automatically divert shipping cartons and pick totes to desired destinations with a right-angle transfer conveyor. 
    • Pop-up wheel design
    • Ideal for low- to medium-rate throughput
    • Attaches to transport conveyor
  • Swing-arm divert: Transition items from a main conveyor line to a secondary line economically and efficiently with an arm swing. 
    • Common applications - manufacturing
    • Arm designs - flat-face or low-friction poly-wheeled
  • Pop-up wheel divert: Sort packages to designated diverts for takeaway.
    • Economical for medium-rate sorting
    • Pivoting wheels raise & rotate to shift products
  • Slat or shoe sorter: Divert shoes slide gently across an aluminum slat conveyor to sort products to designated divert takeaways.
    • Ideal for high-speed sortation with a large variety of item sizes and shapes 
    • Compatible with a range of item weights
  • Tray sorter: Products are loaded into trays and inducted into the conveyor line at high speeds. The system scans the item bar code, then releases the item from the tray upon arriving at the proper divert medium (container, carton, or chute).
    • Ideal for high-speed applications
    • Suited for flat packaged goods, especially apparel, and textiles. 

Ready to explore your automated conveyor options? Call today, and we’ll find the best solution for your needs.

Full-Service Support from the Apex Team - from Design to Power On!

Warehouse automation solutions can be complex and confusing, but not with the Apex Automation Solutions team. Our warehouse optimization experts offer full-service support to create a “Right Fit” conveyor solution to meet your processing goals. We take a vendor-agnostic approach to sourcing your project elements, allowing us to always prioritize your needs. There is no need for you to sort through vendors, schedules, or quotes -the Apex team works on your behalf to deliver the best automation solution for your application. 

Call Apex today, and we’ll get started.

Apex's full-service expertise includes engineering & design, pallet racking, material handling equipment, mezzanine design, installation, and forklift operator training --and more! 

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