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Tungsten carbide widia TBM shield cutter teeth tunnel ...

Author: Morgan

Jun. 10, 2024

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Tags: Minerals & Metallurgy

Tungsten Carbide Widia TBM Shield Cutter Teeth for Tunnel Boring Machines

Tungsten carbide Widia TBM shield cutter teeth are essential components for tunnel boring machines (TBM). These cutters enhance the effectiveness and longevity of boring operations.

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Technical Specifications

Item: Tungsten Carbide TBM Shield Cutter

Grade: YG6, YG8, YK05, YG8C, YG9C, YG10C, YG11C, YG13C

Sizes: Customized or standard

Brand: CD

Country of Origin: Zhuzhou, China

Usage: Tunnel Boring Machine

Overview of TBM Shield Machines

Shield machines are advanced tools for underground tunnel construction, enabling operations without disrupting surface activities. These machines are optimal for urban areas, ensuring the protection of buildings and historical sites above ground.

Cutter Design and Materials

The shield machine features a large circular blade at its front, equipped with various types of cutters. We have developed specialized tungsten carbide materials that provide high impact toughness, excellent abrasion resistance, and impeccable craftsmanship. These properties ensure the cutter's stability and longevity during operations.

Applications of Carbide Shield Cutter Teeth

Carbide shield cutter teeth are primarily utilized for coring softer rock formations, overburden drilling, and cleaning drill holes.

Production and Testing Process

The production of carbide shield cutter teeth involves:

  • Ball grinding mill for raw material production
  • Pressing to shape blanks
  • Semi-finished product inspection
  • Sintering blanks to finish (HIP)
  • Finished product inspection

Grades and Performance

Grade Density (g/cm³) T.R.S (MPa) Hardness (HRA) Performance & Application
CK10 14.7 88.5 High Buttons for small and medium percussion bits, inserts for rotary bits to cut soft and medium-hard formations.
CK15 14.7 87.8 High For geological prospecting buttons, suitable for cutting soft and medium-hard formations.
CK20 14.4 87 High Buttons for rotary percussion bits to cut medium-hard and hard formations.
CK25 14.5 87.5 High For rotary percussion bits to cut medium-hard and very hard formations.
CK30 14.4 87 High Inserts and buttons for percussion and tricone bits to cut in challenging conditions.
CK40 14.2 86.5 High Buttons for tricone bits and inserts for rotary percussion bits to cut hard and very hard formations.
CK50 14 86.5 High Designed for oil cone drill bits, effective for soft and medium-hard rocks.

Packing and Delivery Process

  1. Wrap carbide shield cutter teeth in paper to prevent breakage.
  2. Place the wrapped cutters in a small inner carton box.
  3. Put the inner box into an outer carton and fill with foam.
  4. Seal the outer carton with packing tape.
  5. Select a delivery method such as DHL, TNT, UPS, etc.

Quality Assurance

All materials undergo rigorous testing on hardness, density, and T.R.S before usage.

Frequently Asked Questions

Q1: Are you a factory or a trading company?
We are a factory with 12 years of production experience.

Q2: Where is your factory located?
Our facility is situated in Zhuzhou City, Hunan Province, the base of tungsten carbide.

Q3: Is the price competitive?
As a factory, we promise the most competitive prices due to a strong production and distribution system.

Q4: Are the products high quality?
Yes, all products are tested before bulk production. We ensure the physical properties, shape, and tolerance meet our quality standards prior to shipping.

Contact Us

Please reach out to discuss your requirements for Carbide Round Bar. Our experienced sales team is ready to assist you in identifying the best options for your needs.

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