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The Defining Series: Perforating Fundamentals

Author: Geym

Sep. 02, 2024

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Understanding Perforating Fundamentals: A Comprehensive Overview

In the realm of well operations, particularly those incorporating tubing, the deployment of small-diameter through-tubing guns plays a crucial role. These advanced systems can be categorized into two main types: expendable gun systems, which leave residual debris in the wellbore post-detonation, and retrievable gun systems, which utilize a mounting strip for recovery after detonation. Through-tubing guns are particularly beneficial in underbalanced conditions, whereby the hydrostatic pressure of the wellbore is lower than that of the formation pressure. Following detonation, the flow of formation fluids into the well effectively clears debris from the newly created perforation tunnels, allowing for immediate flow testing or production operations.

The advantage of using through-tubing guns lies in their ability to add perforations to existing production intervals or initiate new zones without incurring the costs associated with tubing removal. Typically, for successful retrieval of the guns post-perforation, it is recommended that the well is perforated in an overbalanced condition—where the borehole pressure surpasses formation pressure. Conversely, if the perforation is carried out underbalanced using casing guns, the operator must kill the well to retrieve the guns.

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Methods of Perforation

When it comes to conveying perforating guns within a well, various methods are employed. A prevalent technique is tubing-conveyed perforating (TCP), which involves attaching the guns to tubing and lowering them into the well with the aid of a drilling or workover rig. One of the primary benefits of TCP is that the tubing can remain in place after perforating underbalanced, promoting enhanced performance and flexibility thanks to the use of hollow-carrier guns. This method allows for simultaneous perforating of extended intervals and widely spaced zones, eliminating the need for multiple trips into the well. However, a downside of TCP is the necessity for a drilling or workover rig to facilitate the entry and exit of the guns from the well. If the guns must be retrieved, killing the well is required.

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Advantages and Limitations of Wireline Perforating

Wireline-conveyed perforating brings with it numerous advantages. Operators enjoy greater flexibility in selecting a gun system and can execute procedures with or without an on-site rig. The wireline cable offers reliable communication between the downhole gun and the surface, thus ensuring precise depth correlation. This technique is almost always the preferred method for through-tubing perforating; however, constraints such as gun length, weight, and wellbore geometry must be considered. An emerging option, slickline perforating, is gaining traction as a cost-effective and efficient alternative to traditional wireline perforating and TCP guns. Although slickline units do not supply surface-level power to detonate blasting caps, they still serve as a valuable method, albeit with less depth-correlation accuracy compared to wireline perforating.

Designing Effective Perforating Programs

The design of a perforating program is influenced by various factors; however, the characteristics of the reservoir typically dictate the chosen system. For instance, formations that tend to produce sand achieve better results with high shot densities and larger holes. Operators frequently rely on large-diameter TCP guns that create multiple holes per linear foot. In formations damaged during the drilling and completion phases, deeper penetration extending beyond the damaged zone proves to enhance well performance, despite resulting in smaller diameter perforation holes. Additionally, employing underbalanced perforating techniques in wells with formation damage has been observed to potentially improve well performance.

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