Metallized Paper (How Is It Produced And How Do You Use It ...

Metallized Paper Suppliers are here to share insights on the production and application of metallized paper, hoping to provide some valuable information to you.

For more information, please visit vacuum metalized paper.

Metallized paper is a specialized paper featuring a metallic layer on its surface, designed primarily for decorative effects. This unique paper is coated with a thin layer of aluminum, resulting in a matte or glossy appearance that enhances both ornamental and protective qualities.

Methods of Production

There are two primary methods for producing metallized paper:

Lamination Method

This traditional process involves gluing paper to a sheet of aluminum with a thickness ranging from 9 to 12 microns. Due to the excessive aluminum consumption, this method is falling out of favor.

Vacuum Metallization

The preferred method involves heating aluminum or other materials in a vacuum chamber until they vaporize or sublimate, depositing a thin coating layer on the paper. This method significantly reduces aluminum usage by about 300 times compared to the lamination method.

Both methods offer a distinctive metallic finish for packaging, using a mere fraction of the aluminum used in traditional foil applications.

Vacuum Production Method

The vacuum metallization method involves three main steps:

Varnishing

A varnish layer is applied to smooth and prepare the paper for metallization. This pre-coating serves as a barrier and enhances the adhesion of the vaporized metal. The varnish is applied using a gravure printing technique and dried in a hot air unit, adjusting the paper’s moisture level to 2-3%. The paper then passes through freezing rollers to prevent sticking.

Metallization

In the most critical stage, the pre-coated paper is placed in a metallization chamber where an aluminum layer is applied through vaporization or sublimation. The paper emerges with a metallic coat that offers both aesthetic and functional benefits.

Final Varnishing

The metallized paper undergoes a final round of varnishing and re-moisturizing. This includes a corona treatment to improve lacquer adhesion. The lacquer, applied using a gravure printing system, can be dyed to achieve desired colors such as gold. A cooling roll and water treatment ensure the paper attains the required final moisture, making it suitable for various packaging applications. The protective lacquer also serves as a primer for further printing.

Metallized paper’s non-absorbent, water-resistant surface provides excellent barrier properties against light, water vapor, oxygen, and odors.

VACUUM COATED AND METALLIZED PRODUCTS: A new market evaluation from AWA Alexander Watson Associates

If you want to learn more, please visit our website is contact paper food safe.

The lower basis weight, ease of recycling, and high recovery rate of vacuum coated papers make them a valued alternative to materials such as aluminum foil and coated films. The AWA Vacuum Coated & Metallized Products Market Review 2017 offers a deep dive into this robust and expanding industry.

Healthy Global Growth

The report features up-to-date data on global and regional market volumes, structure, raw material trends, and future growth projections. It anticipates a 4-5% growth in global production in the short to medium term, noting regional variations.

The Developing Economies

Asia, particularly China, drives market growth with increased demand for flexible packaging and premium labeled products. Growth in metallized papers, driven by cigarette packaging and exports like holographic giftwrap and label papers, remains strong. China and India are key producers and exporters of vacuum metallized materials.

South America, recovering from economic instability, shows improving growth rates in vacuum-coated products due to continued investment in coating technologies.

Africa and the Middle East hold ample potential for development, though progress is hindered by local economic and political issues, except in more developed markets like Israel and South Africa.

North America and Europe

These mature markets saw modest growth in 2016. Both face competition from alternative packaging materials, though metallized film usage remains healthy due to advanced coatings and combinations. Turkey is emerging as a significant producer of metallized films for the European and American markets.

In North America, vacuum coated films find applications in aerospace, window films, security, and flexible packaging. Metallized papers mainly focus on labels, with a noted slowdown in giftwrapping paper production.

A Growing Technology Choice

The AWA review highlights vacuum coating and metallizing as evolving technologies with vast future applications. Detailed insights can be accessed on the AWA Alexander Watson Associates website, where the report is also available for purchase.

Source: Converting Today

8 January 2018

Contact us to discuss your requirements of beer neck label. Our experienced sales team can help you identify the options that best suit your needs.