How to set up a tire recycling pyrolysis plant? Below are the main steps you should be focused.
For more information, please visit our website.
Tire recycling pyrolysis plant project
Step I. Project investigation
A. How to collect waste tires or plastics? Collect by yourself or directly buy from the tire collectors?
B. How much do you need to pay for the waste tires or plastics?
Like in China, we need to pay 200-300 dollars for one ton waste tires, and 600-700 dollars for the plastics, which is very expensive. But in Latin America, like Mexico, for one ton tires, it only cost about 30 dollars or free. And even in some countries, if you can dispose the waste tires and plastics, the government will pay you.
C. How to deal with the final products? Sell them or used for yourself?
D. If you want to sell out the products to get money, how much can you sell? How about the profit?
Note: Instructions for the final products
Final products of tire recycling pyrolysis plant
Fuel oil
This oil product is a kind of crude fuel oil, which can be used for industrial heating used in any fuel needed industrial factories, such as cement plant, steel mill, glass factory, brick factory, boiler used factory, etc.
Or can be refined to diesel, directly used in diesel burners, generators, heavy trucks, agricultural machinery, and mix with normal diesel used for light engine vehicles or machinery.
Carbon black
Carbon black produced from this system is crude powdery material, which can be directly sold to cement factory mix with cement for high strength. Or made into briquettes used for burning and heating, just like coal. Or grinded into finer powder used as additives for making paint, printing ink or rubber products.
Steel wire
Scrap steel wire can be directly sold to iron recycling station or steel mill for further treatment. 4. Flammable oil gas Flammable oil gas can be burned directly as fuel for the combustion system to reduce project costs. Or collect them as raw materials for heating.
Final products applications
Step II. Profit Analysis
Here is the profit analysis made by our Macedonia customer. Please check it for your reference. (Note: This analysis was made in , the statistics are not new.)
Macedonia customer profit anylysis for youre reference
Step III. Prepare the land
For one set tire recycling pyrolysis plant , it needs about 35m*15m land to be installed. And for one set distillation plant, it needs about 20m*15m land. If you already had the workshop, the height should be at least 6m. And don&#;t forget that you need to reserve the land for storing the waste tires/plastics and the final products.
Besides, for the tire recycling pyrolysis plant, it will need some underground foundation works. It&#;s better not to make floor pavement. But if you already made, it&#;s also no problem. We can also make the above ground foundation.
Tire recycling pyrolysis plant was being installed
Step IV. Buy the machine
Since this pyrolysis plant is similar as pressure vessel, which requires high standard quality control and safety measures. When you are ready to buy the machine, there are several important points that you need to pay more attention:
A. Quality control
Please confirm whether the pyrolysis plant meets the quality certification of some authoritative organizations and whether the materials used in the tyre pyrolysis plant meet the standards.
B. Safety measures
Whether the pyrolysis plant is equipped with water seal, oil- gas separator, negative pressure and other safety devices.
C. Environmental protection measures
There are mainly 4 possible sources of pollution for the waste tyre/plastic pyrolysis system, and they are respectively water pollution, air pollution, bad smell and noise pollution. With the gradual enhancement of people's awareness of environmental protection, this is a factor that must be considered when purchasing machine. Take the machine produced by DOING company as an example. The following can be done in environmental protection.
Sihai Energy supply professional and honest service.
Odor removal and dedusting system of tire recycling pyrolysis plant
a. No water pollution
The water used in our tire recycling pyrolysis plant is all for recycle use, no need to discharge and change.
b. No bad smell and air pollution
The emissions from our tire recycling pyrolysis plant before discharged should be cleaned by our odor removal and dedusting system, after cleaning it has no pollution materials, just like water steam.
c. No noise pollution:
The noisiest part of our tire recycling pyrolysis plant is the drat fan. Its noise is less than 50db.
D. Supplier experience
Generally speaking, experienced suppliers will provide more comprehensive services and guidance suggestions, as well as more sophisticated equipment.
DOING Company as a leading company for manufacturing and supplying waste tire and plastic recycling pyrolysis plant has specialized in this field for almost 11 years, 4 years for domestic market, 7 years for international trade. Our service will be more professional, and the quality of equipment will be more guaranteed.
Tire recycling pyrolysis plant installed all over the world
By now, we have installed hundreds of machines in more than 60 countries and regions all over the world:
Africa: Egypt, Nigeria, Sudan, Ethiopia, Congo, Uganda;
Europe: Romania, Poland, Italy, Macedonia, Albania, Turkey, Estonia, Georgia;
Asia: Malaysia, Pakistan, India, Thailand, Iran, Bangladesh, Lebanon, Jordan, UAE, Palestine;
America: Mexico, Ecuador, Haiti, Guatemala, Aruba, Panama, Jamaica, Colombia.
Oceania: Australia, etc.
In addition, DOING company provides perfect after-sales service. We have very professional engineers which can be sent to your site for machine installation, commissioning and training your workers.
As we all know, pyrolysis plant is a device used to break down high molecular polymers into low molecular compounds. Such equipment is commonly used in the recycling of waste plastics, waste rubber, waste oil sludge and coal tar residue, as well as in the production of petrochemical products, which can not only help resolve the environmental problems, but also help the customers generate huge profits.
But for those customers who want to open a pyrolysis plant, the budget to open a pyrolysis plant is a question that they will consider first. Then I will have a detailed introduction of this question:
The budget needed to open a pyrolysis plant
The budget needed to open a pyrolysis plant depends primarily on the following:
1. Equipment investment:
A pyrolysis plant is equipment that processes waste tyres or plastics to produce pyrolysis fuel oil. The whole system includes pyrolysis reactor, condensation system, odour disposal system, flue gas treatment equipment, etc..Prices for pyrolysis plants vary depending on model, capacity, configuration and other factors, and generally range from tens of thousands of dollars to hundreds of thousands or even millions of dollars. Of course, the better the configuration, the better the quality, and the higher the price.
Types and capacities of DOING pyrolysis plants
2. Venue leasing
A pyrolysis plant requires a spacious site to install equipment and perform production, which must be able to accommodate not only the equipment, but also the raw materials processed and the obtained end products, such as fuel oil, carbon black, etc. And it also needs convenient transportation to transport these raw materials and final products. Rents for the site vary by location, area and other factors. Before implementing the program, customers are advised to firstly go to their local area for a corresponding inspection.
3. Personnel wages
Pyrolysis plants need to hire operators, technicians and others to maintain equipment and production. And the salaries vary by region, experience and other factors. Of course, if you purchase a pyrolysis plant with higher automation, we just need to hire several workers. Take DOING continuous pyrolysis plant as an example, our pyrolysis plant is equipped with the auto-feeder, which can save feeding time and labor costs; PLC control system, which can have an overall control of the heating time, temperature, pressure, etc., enhancing working efficiency. Additionally, DOING also can provide professional installation and operation guidance for our customers to help them improve work efficiency as much as possible and save labor costs.
Comprehensive services provided by DOING
Apart from the above investment, there are also other costs that need to consider, such as raw materials cost, utilities, insurance, taxes, etc. And the detailed investment varies from the different standards in various regions and the investment scale.
So if you would like more details about the pyrolysis plant and the budget to open a pyrolysis plant, feel free to contact DOING's professional business manager. DOING has helped many customers successfully open the pyrolysis plant in their countries, such as America, South Africa, Nigeria, Russia, Malaysia, Mexico, China, Thailand, Philippines, etc. Looking forward to cooperating with you.
If you want to learn more, please visit our website Waste Tyre Pyrolysis Plant Supplier.
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