There are many abrasive situations where overlay plates are the most suitable material, both from a technical and cost perspective. The following are some examples:
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- Sliding and moderate impact wear from hard minerals in small size, such as gravel, slurry, and sand with quartz content.
- Sliding wear from larger rocks or impact where rocks are brittle and easy crushable, such as sandstone, limestone, and coal.
- Sliding wear in a wet environment, such as from slurry and dredging operations
- When processing fine particles that cause erosion.
Even if 95% of an abrasive rock is made up of soft minerals, the remaining 5% can be very hard and contribute to 90% of the wear &#; thus making overlays the best solution.
When it comes to site maintenance, every site manager wants to minimize costs while also keeping standards high. This is why any repairs that need fixing need to be done quickly and efficiently and everything needs to be as durable as possible. With that in mind, material liners for all of your equipment need to be up to a high-standard; this is because, if they fail they could also damage the equipment itself. Once that occurs you&#;ll have two different things to fix which can end up being expensive. Because of that, you may have heard of the likes of Chrome Carbide Overlay (CCO) or Hard Chrome Plating for your equipment.
This has been steadily growing in popularity over the past few years, are it&#;s easy to see why. CCO has been shown to have a variety of benefits for site maintenance. However, that doesn&#;t mean that all CCO&#;s are made equal; some can be significantly better than others. Because of that, there are a few things that you should pay attention to why buying Chrome Carbide Overlay to ensure that you&#;re getting the best product possible for your budget.
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The Bigger, The Better
Chrome Carbide Overlays are one of the rare instances where bigger is better. Depending on what you&#;ll be using the Overlays for, you may need to find a company that provides larger plates. In an ideal world, these plates should also not be spliced, as this can affect the Overlays integrity. When you&#;re speaking to a company, it&#;s worth asking whether they can produce plates larger than the industry standard. This can help to reduce install times, and may even help to reduce overall costs. Furthermore, it can also end up providing greater flexibility when it comes to nesting cut parts. This will be extremely beneficial in reducing production down time, and have a greater effect on downtime; this is because the longer the site isn&#;t productive, the more money it loses out on.
Don&#;t Judge It By Its Paint
Everyone has heard that you shouldn&#;t just a book by its cover, but this is also true when it comes to a CCO. The surface of an Overlay naturally develops some hairline cracks and deformities throughout the treatment process. However, you should always be aware of what kind of damage or blemishes that there may be on a CCO. Many suppliers will paint over their Overlays to make the products more visually appealing. However, you should always proceed with caution when you&#;re dealing with a company that insists on completely painting over their Chrome Carbide Overlay.
Different Chemistry
It may sound simple, but not all applications are the same. With that in mind, shouldn&#;t the solution to different applications be different? Because of that, when you&#;re looking at different companies, you should look for one that offers different chemistry. This is because these treatments will bring out different aspects of the Chrome Carbide Overlay and provide varying degrees of protection against different things. For example, if you&#;re in an area where you&#;re likely to experience significant abrasion, then you&#;ll need a chemistry formula that helps to protect against that. With that in mind, you should look for a company that works with your needs and helps to find the right solution for you.
Peel Back The Layers
Many people assume that the more layers that a Chrome Carbide Overlay has, then the more effective it is. If the right kind of chemistry is used, then one layer or base should be more than enough for what you need. This is one of the main reasons why you need strong chemistry being welded on with a decent dilution of the chrome carbides. You should take this thinking with you when you go to purchase some CCO; if the product isn&#;t strong enough with one pass, why should you believe that it will be strong enough with several layers? However, the thickness of the layer can play a role; however, this is heavily dependent on the application that it&#;s being used for.
Knowing all of that, you should be able to make a confident and informed decision on what kind of Chrome Carbide Overlay you need for your site. Because of that, you should have no problem deciding which one will be the right one for your needs.
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