FUEL CONSUMPTION RATE OF DIESEL-POWERED ...

,'How much fuel does a forklift consume per hour?' is a frequently asked question when customers rent or buy a diesel-powered forklift. 

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The fuel consumption rate is calculated by the amount of diesel used (unit: litre) continuously by the forklift in 1 hour, denoted by l/h. 

Diesel-powered forklift ' a popular choice 

Nowadays, the diesel-powered forklift is a popular choice in construction, industry and agriculture.   

In Vietnam, the diesel powered forklift is proven to be well-suited with climate conditions and current companies' demands. 

Typically, the lifting/lowering and handling of material are mostly performed outdoors and on complicated terrains. The diesel powered forklift will be an optimal solution as it offers excellent features, including: 

• Powerful engine 
• Long working hours without having to compromise productivity 
• Maneuverable wheel tire system 
• Easy repair and maintenance  
• Flexible and high efficiency 

How much diesel does a forklift consume per hour? 

When using a diesel-powered forklift; Operating cost is the first thing that comes to customer's concern. This operating cost includes:  

• Maintenance cost 
• Fuel fee 
• Labour cost 

In which, fuel fee is the most concerning expense as it is a frequently incurred amount. 

However, there is no exact answer for the fuel consumption rate of diesel-powered forklift as it varies depending on many factors namely: 

• Max. lifting capacity 
• Engine type 
• Actual working conditions 
• Machine working hours
• Operator's skill 

This fuel consumption rate is sometimes shown in product's specifications of some manufacturers. However, it is just a relative number which is based on standard conditions. 

How to calculate fuel consumption rate of diesel-powered forklift? 

Let's us take an example: 

The forklift is mounted with a 35,4 kW engine; Performing lifting of kg package in a 40m route.  

• A is the loading location, B is the unloading location 
• At A, the forklift works at the lifting height of 3m 
• The travelling speed from A to B is 15 km/h 
• Unloading at B and return to A with no-load 

A basic lifting cycle like this will consume about 2,4 litres of diesel per hour for a professional operator. 

Does a diesel-powered forklift chew up fuel ? 

Fuel consumption rates per hour for reference: 

• 1ton diesel forklift: 4L ~ 3.3L 
• 1,5ton diesel forklift: 2.5L ~ 3.6L
• 2ton diesel forklift: 2.6L ~ 3.6L
• 2,5ton diesel forklift  2.7L ~ 3.8L
• 3ton diesel forklift: 2.9L ~ 3.9L

Remarks: The fuel consumption rate of diesel-powered forklift may vary from 10-30% compared with the calculation depending on actual working conditions. 

Some tips to keep the fuel consumption down for a diesel forklift  

To save cost when using a diesel forklifts, here are some tips: 

• Select a professional operator 

How long a piece of property lasts depends on how one cares for it. Therefore, the operator plays an important role in the life of a forklift. A professional operator masters usage; maintenance and operation of the equipment . This will help the business save the cost. 

• Working frequency  

Operating forklift in its correct function will help you save the cost and extend the equipment life. 

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Working overload also chews up fuel consumption and leads to quick deterioration.

• On-time maintenance 

It is necessary to carry out maintenance on time as advised by the manufacturer. You should prepare periodic maintenance plans to ensure the machine remains in its best conditions. 

How much diesel does a forklift use per hour?

Quick answer: around 2.6L per hour of diesel is consumed in a diesel forklift. This is compared to the 3L of their LPG forklift counterparts. 

However, just because they run on less per hour, and diesel fuel is typically lower in price, there are things you can do to get the most out of your fuel that will benefit your efficiency and your bottom line.

What chews up diesel fuel in a forklift?

If you've ever been in close proximity (or, actually, even a fair distance away from one) you'll know the grit the diesel forklift has, and it's a bit of a giveaway for where the fuel directs its energy. Known for their loud operation and strict outdoor use due to the carbon emission, their torque power is a lot higher than electric and gas powered forklifts which allows them to work on rough terrain, with heavier loads, over longer periods of time. 

Extremely hard working, these machines are often working under a lot of pressure (literally) and this will chew through fuel consumption. However, generally, they hold up a lot longer. This can be for a variety of reasons, but as they are made for heavy duty work for long bouts, it's likely the consistent use of the diesel forklift that keeps the fuel per hour lower. 

With that'

What can you do to keep your diesel fuel consumption down in a forklift?

Although by design it holds up quite well on the fuel consumption front, there are ways to keep getting more for your buck on these machines. 

Shut down when not in use

When your diesel forklift isn't in operation it should always be turned off at the ignition and shut completely down. This is a general OH&S requirement for the safety of everyone on site anyway, but it's upshot byproduct is that by not ever leaving it running idle, you are never wasting fuel consumption. 

Gradual acceleration

Much like any vehicle, including your car, keeping the machine at a consistent speed, accelerating gradually and minimising quick spikes to speed will extend your fuel efficiency. As mentioned, the torque on a diesel forklift engine is more than LPG and electric, and for good reason - the hard yakka jobs they're used for require it. But be as gradual as possible in reaching that power capacity. Also, this is best practice for safety. 

Maintenance

You only want the power of the machine to come from the work you need it to do, and not be directed to defects that aren't being looked after. How your machine is running is as conducive to fuel efficiency as any other component of your work with it. This is especially the case for the tyres. If there is tyre damage, it's far more demanding on the engine and you'll be chewing up a lot more fuel than you need. Once again, keeping your machine well maintained is extremely important to the overall safety of the forklift and it's a requirement to keep them in top condition. (We offer spare parts and maintenance services at All Lift. Call us today if you require any assistance). 

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