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Exploring the Benefits of PCR Packaging

Author: Susanna

Oct. 28, 2024

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Exploring the Benefits of PCR Packaging

You may have heard that product packaging matters, and that is correct. Think about it, after investing much money in producing a fantastic item, you want to package it attractively and securely. While the focus on packaging exists, it helps to ensure your packaging choices are also environmentally friendly.
Many materials are used for packaging items, and some are non-biodegradable, which means they can threaten the environment. This is why we have created a product line of PCR packaging.

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In this blog post, we will be writing about PCR packaging, why it is best, and how using PCR packaging is best for your brand.

Overview

PCR is an abbreviation for post consumer recycled plastics. This means the raw materials used to make the packaging for different products are from post-consumer resin. These are recycled plastics, reused to help protect the environment.

Using PCR plastic is the most sustainable packaging option globally. And we are delighted to be among the top-ranked companies providing these sustainable packaging options to customers all over the world.

Who Needs PCR Packaging Supplies?

There is a wide range of opportunities for investors interested in selling PCR bottling and packaging supplies to retail users. There is a massive demand for bottling and packaging supplies in different industrial sectors. Also, producers of beauty products and other fast consumer goods need these packages made with PCR materials.

Producers of sodas and bottled drinks have a high demand for these eco-friendly packaging products. You can see the recycle watermarks on the plastic bottles used to package the drinks we often enjoy.

Also, producers of cosmetic products like hand and body creams, facial creams, tubes, jars, and closures need these post consumer recycled materials. These recycled materials are perfect for making plastic packaging for plastic injection and other pharmaceutical bottles. Also, there is a demand for responsible packaging alternatives in the medical industry.

We can continue mentioning names of industries where these highly efficient plastic packaging options are in consistent demand, like the military, automobile industry, and many more.

Overall, the benefits of using recycled plastics are apparent, and it is good that end users and other consumers in different parts of the world have accepted products made from PCR plastics.

Sourcing Raw Materials for Sustainable Packaging

The ultimate goal is always to ethically source post consumer resin for plastic packaging in the best ways. We have achieved that goal as a company. Raw materials are always around us. However, there needs to be a proper collection method. With proper plans for sustainable packaging, the end users of plastic packaged products will save their waste, resulting in garbage dumps.

Here are the basic steps involved in collecting and processing PCR plastic:

Creating Awareness

Everyone living in the community needs to know about the need to protect the environment. This starts with educating the public about non-biodegradable products. Plastics are classified as non-biodegradable products. These products will not decompose when the users dispose of them in the environment.

When the public is aware of the dangers of disposing of plastics into the environment, they can cooperate with the local organizations responsible for collecting PCR plastics that they can recycle.

Therefore, creating awareness about recycled plastics and their benefits will help encourage more people to provide the materials needed to produce PCR plastic.

Organizing Proper Plastic Bottle Collection Points

After educating the public about the need to dispose of plastic bottles and other materials used for recycled plastic, it is essential to collect this waste. There are many recycling programs in developed communities. Local authorities usually hand out particular bins for collecting plastic bottles and similar plastic packaging materials for recycling. These can be color-coded bins, making it easy for the public to know where to keep their waste for recycling.

A proper collection structure will help enhance the collection of any plastic bottles or tubes from residents in that area. Also, they can create a central collection point for recycled plastic.

We should note that PCR plastic is made up of recycled plastic materials and other virgin materials. Therefore, the companies making PCR materials must establish good sources of these virgin materials.

Purchasing Waste HDPE Plastics

The plastic recyclers then approach the local recycling agencies and make agreements to collect the HDPE plastics they have gathered from the community. The plastic recyclers transport these bales of plastic to their factory for recycling.

At the Recycling Factory

The final stage of making PCR plastics from recycled materials is converting the pellets into PCR plastic bottles, tubes, and jars. These products are suitable for packaging a wide range of products in different consumer sectors.

Advantages of Using PCR Packaging

The virgin plastic from recycled materials is perfect. It works like other new plastic materials. You will hardly know if there is no tag showing the company has made a product&#;s packaging from PCR plastic.

There are many benefits of buying products the brand has packaged in PCR plastic. Here are the notable ones:

Thin Durable PCR Plastic Materials

The final product for the packaging is thin and extremely durable. The thin PCR plastics are versatile, which makes them more valuable to product manufacturers in different industries. Also, since the packaging is durable and secure, there are no losses from torn product packaging, even when they have to ship products to buyers across the globe.

Environmental Protection

Using products packaged in pcr plastics is also a great idea because it reduces the amount of non-biodegradable waste that enters dumpsites. That means fewer troubles for the environment. Unrecycled plastic remains on the earth for many years, causing severe environmental pollution from the harmful plastic refuse. Every member of the community should support the drive to lower the carbon footprint and grow the industry for packaging materials made from PCR plastics.

Secure Product Packaging Option

Many industries often need to send bulk orders across the miles. Therefore, it is essential to use products that can remain secure during transit. PCR plastics will not tear easily because they are flexible and tough at the same time. These are outstanding packaging options usable in different industries.

In addition to that, the tougher PCR material, which has virgin resin, can protect the product stored in eco friendly packaging. This is one of the benefits of PCR plastic. For example, packaged cosmetic products will remain unchanged by direct sunlight if the product is on display outdoors or during transit. This is so because the PCR material provides the best shield from UV rays.

Affordable Packaging

Compared to other options for packaging products, PCR plastics stand out for being affordable. This means in addition to protecting the environment, or at least contributing, the investors in PCR plastics can make a reasonable profit because there is a constant demand from the market.

No Need for Fossil Fuels

Many countries are battling environmental pollution and degradation, often caused by the processes involved in finding fossil fuels. The extraction processes are also harmful to the environment. It is always best to use sustainable options like PCR plastic instead of new plastics.

The fossil fuels are needed to make brand-new plastic products. So, making the switch to using PCR plastics reduces the need to source fossil fuels. This is one of the main benefits of PCR plastics in protecting the environment.

Also, reducing the projects involved in mining fossil fuels helps boost the economy by saving costs. We are currently seeing various advertising campaigns encouraging companies to focus on reprocessing existing plastics. These companies should find ways to incorporate recycled pet packaging in their business.

Investment Benefits

Investing in PCR plastics for packaging is a great idea. The market already exists, and demand is high. Smart investors only need to locate local customers who need PCR plastic packaging. Then contact our company for supplies. That is the start of a lucrative business. It is easy. All you need is a warehouse to store the supplies, then buy from our company in bulk. We will ship our bulk orders fast to global locations.

Starting the Business

You can order PCR plastic packaging like bottles for storing beauty and cosmetic products, pharmaceutical products, or food packaging from us. All you have to do is visit the product page, identify what you need, and send us your customer contact form. We will provide quick support to complete your order.

PCR Packaging: Types, Benefits, Applications

PCR, or Post-Consumer Recycled packaging, involves converting used materials into new packaging, offering a substantial reduction in carbon emissions and waste generation.

Why is PCR packaging so critical today? Because the world is facing the overwhelming challenge of ensuring the stability of our environment, and businesses worldwide are now being implored to uphold sustainable practices and reduce their environmental impact.

Statistics reveal a pressing need for eco-conscious solutions. As of , the global average consumption of plastic per person is 20.9 kg, and a worldwide total consumption of 158,943,925 tons per year. Enter PCR packaging: a promising avenue in the quest for sustainability.

Businesses and consumers alike stand to benefit significantly from PCR packaging. For companies, it presents an opportunity to align with eco-friendly initiatives, enhance brand reputation, and meet consumer demand for sustainable products. Consumers, on the other hand, gain access to custom packaging solutions in materials that minimize environmental harm and contribute to a circular economy.

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What is PCR Packaging?

PCR packaging is made from post-consumer recycled materials, typically PCR plastics, such as polyethylene terephthalate (PET) and high-density polyethylene (HDPE). These are sourced from post-consumer waste, which undergoes a recycling process to create new packaging products.

What good is it that businesses start implementing this sustainable process?

PCR decreases plastic waste in landfills because of how much plastic it recycles. Because of recycling, it conserves natural resources and lowers carbon emissions associated with manufacturing virgin plastics. Lastly, the backbone of a self-sustaining industry is its ability to promote a circular economy.

How PCR Packaging Works: Recycling and Manufacturing Process

Discover the intricate process behind PCR packaging, from post-consumer materials to eco-friendly packaging solutions. This process offers insight into how plastics, such as bottles, jars, and containers, are transformed into new packaging products.

Collection of post-consumer materials

PCR packaging&#;s journey starts with the meticulous collection of post-consumer materials, primarily focusing on HDPE and PCR plastic bottles. Some of these materials include, but are not limited to, the following:

  • Soft drink and water bottles
  • Juice and liquor bottles
  • Cooking oil containers
  • Food jars
  • Pastry jars
  • Frozen food or other trays
  • Clamshell packaging
  • Aspirin bottles
  • Milk jugs
  • Plastic bottles
  • Shampoo bottles
  • Bleach bottles
  • Cutting boards
  • Piping

These materials are sourced from diverse locations such as recycling bins, waste sorting facilities, and dedicated recycling centers. Since companies divert the delivery of these plastics from landfills to their factories, the collection process serves as a crucial step toward sustainable waste management practices.

Sorting and cleaning processes

Following collection, the post-consumer plastics undergo rigorous sorting and cleaning procedures. They&#;re sorted based on their type, color, and quality to ensure consistency in the recycling process. 

Companies implement thorough cleaning methods to remove contaminants, such as labels, adhesives, and residues. The meticulous sorting and cleaning process is essential, guaranteeing the quality and purity of the recycled materials.

Recycling technologies

Once sorted and cleaned, the plastics enter various recycling technologies. These technologies mean both mechanical and chemical recycling methods.

Mechanical recycling involves shredding the plastics into smaller pieces or pellets, which are then melted and extruded to form new packaging products.

Chemical recycling breaks down plastics into their constituent polymers by exposing them to different chemical agents to separate each layer of the plastic, allowing it to transform complex plastics into high-quality recycled materials suitable for PCR packaging applications.

Want more information on pcr plastic pros and cons? Feel free to contact us.

Manufacturing of PCR plastic packaging products

The final stage of the PCR plastic&#;s journey involves the manufacturing of packaging products using recycled materials. The recycled polymer pellets obtained are then melted and molded into various packaging items such as bottles, containers, and packaging films.

Strict quality control measures are implemented throughout the manufacturing process to ensure that the PCR packaging products meet industry standards for strength, durability, and safety.

These packaging solutions contribute significantly to company sustainability efforts&#;reducing environmental impact and fostering a more eco-conscious approach across industries.

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6 Benefits of PCR Packaging

Explore the diverse advantages that PCR packaging offers, from reducing carbon footprints and conserving resources to fostering corporate social responsibility and gaining a competitive edge in the market. 

1. Cost savings

Precisely because of the decrease in energy consumption during production, you can expect a reduction in cost. You can also expect to see savings on various aspects of production, from raw material purchases to fuel consumption&#;contributing to overall profitability.

2. Competitive advantage

Adopting this packaging appeals to eco-conscious consumers, enhancing a brand&#;s market position and reputation. In the last five years, there has been a 71% increase in online searches for eco-friendly and sustainable businesses. By showcasing a commitment to sustainability, you attract customers who prioritize eco-friendly products, leading to increased sales and loyalty. 

Moreover, promoting PCR in marketing campaigns strengthens your image as a sustainability leader, distinguishing it from competitors and capitalizing on the growing demand for environmentally responsible options.

3. Corporate Social Responsibility (CSR)

PCR contributes to CSR by demonstrating a commitment to environmental sustainability. Companies that use this packaging showcase their dedication to reducing plastic waste and promoting eco-friendly practices.

Fortunately, even bigger companies are making an effort to keep their end of the bargain and show transparency. Research shows that around 80% of all Fortune 500 and S&P 500 companies now issue a CSR report. Adopting PCR packaging in your business can improve your CSR profiles, enhance public perception, and contribute positively to the environment and society.

4. Reduced carbon footprint

Product Carbon Footprint (PCF) is pivotal in environmental sustainability as it measures a product&#;s greenhouse gas emissions. By knowing how much harmful gas they produce, companies can find ways to reduce their environmental impact. For example, a clothing brand can use PCF data to optimize transportation methods, such as switching to electric vehicles and lowering emissions and costs.

5. Resource conservation

PCR packaging decreases the demand for petroleum-derived raw materials used in the production of virgin plastic. This conservation effort includes lessening energy consumption required for extraction, refining, and production processes involved in creating virgin plastics, appealing to eco-conscious consumers, and supporting environmentally friendly practices.

6. Promotes circular economy

Overall, using recycled materials from post-consumer waste streams decreases the demand for virgin plastics derived from fossil fuels, thus lowering greenhouse gas emissions and conserving valuable natural resources. This sustainable approach encourages the reuse and recycling of materials, contributing to a circular economy where resources are kept in use for as long as possible&#;closing the loop on material usage.

As businesses increasingly prioritize sustainability, understanding the benefits and strategies of PCR packaging is crucial. Delve into sustainable packaging practices and regulatory trends worldwide, explore these informative resources: The Switch to Sustainable Packaging: A Guide for Your Business, Packaging Sustainability: Regulatory Trends Across the World

6 Types of PCR Packaging

From cardboard boxes to PET bottles, discover how PCR materials are reshaping the packaging landscape for a greener future. Explore the different PCR packaging with these six versatile and sustainable solutions.

1. PET Bottles

PET bottles are widely used for packaging beverages and other products due to their durability, cost-effectiveness, and recyclability. They are transparent, lightweight, and flexible, maintaining the quality and taste of the contents. Recycled PET bottles may have a slight difference in transparency compared to virgin PET but remain suitable for recycling.

2. Cardboard Boxes

Crafted from thick paper stock or heavy paper pulp, cardboard cartons are widely used for shipping and packaging products sold online or in retail stores. These industries heavily rely on cardboard cartons due to their durability, versatility, and cost-effectiveness in packaging and shipping a wide range of products.

3. HDPE Containers

HDPE packaging is a translucent, matte-finished plastic ideal for food and beverage containers, such as milk jugs and juice bottles, due to its lightweight, durable nature. HDPE&#;s chemical resistance, UV protection, and ability to maintain vibrant colors make it a versatile choice across industries.

This packaging is also used for personal care products, household cleaning items, toy manufacturing, and outdoor applications, such as recycling bins and pipes. 

4. Glass Packaging

Glass packaging, composed of sand, soda ash, limestone, and recycled glass cullet, is a sustainable material that is endlessly reusable and recyclable. It is inert, ensuring food safety and health even after multiple recycling cycles. 

Glass is advantageous as it&#;s tailored to the product type. For instance, PCR cosmetics packaging, along with food and beverages, pharmaceuticals, and perfumery, heavily relies on glass packaging for protection, transportation, branding, and waste prevention.

5. Aluminum Cans

Aluminum, abundant in the earth&#;s crust, is extracted and used for its lightweight yet sturdy properties. Industries such as food, beverages, oil, chemicals, and other liquids utilize aluminum cans due to their freshness preservation, quick chilling ability, durability, recyclability, and efficient transportation advantages. They have one of the highest recycling rates and are favored for their convenience and environmental benefits.

6. Paperboard Boxes

Paperboard boxes are thick paper packaging materials commonly made from layers of compressed paper fibers. They offer endless possibilities for unique designs, including scoring, folding, embossing, hot foil stamping, UV coatings, and windowing. Food, beverage, cosmetics, pharmaceutical, and consumer goods industries often utilize paperboard packaging such as folding cartons for various packaging needs.

Want to elevate your packaging with cutting-edge printing techniques? Explore the in-depth guide comparing them: 5 Types of Packaging Printing Techniques: A Comparative Guide

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The world is constantly changing, and more brands are starting to adapt to improve their processes. Explore the latest innovations and sustainable strategies shaping the packaging industry today.

1. Circular economy approach

The current trend of adopting a circular economy approach in packaging is driven by the need to minimize waste and maximize resource efficiency. Rightfully so, as research indicates, witnessed a total of 158,943,925 tonnes of plastic waste, and 43% of this global plastic waste was projected to be mismanaged at the end of its lifecycle.

Companies must carefully monitor PCR sustainable packaging lifecycles to minimize environmental harm, including pollution, resource depletion, and ecosystem degradation. Companies can start redesigning their packaging to be easily recyclable and reusable, thus closing the loop on material usage and reducing environmental impact.

2. Design for recycling

Businesses are increasingly focusing on designing packaging that is easy to recycle. Regulatory requirements and consumer demand for sustainable practices drive this trend. For instance, using mono-material packaging or eliminating complex material combinations makes recycling more efficient and cost-effective.

For example, Coca-Cola is rigorously pursuing the use of recycled materials in their packaging. Their goal is to make 100% of their packaging recyclable globally by and to use at least 50% recycled material in their packaging by .

3. Innovation in material recycling

The trend of innovating in material recycling involves developing new technologies and processes to recycle packaging materials effectively. For example, advancements in sorting technologies and chemical recycling methods are enabling the recycling of challenging materials, such as multi-layer plastics, contributing to a more circular economy.

4. Biodegradable and compostable alternatives

Based on recent market research, the global Biodegradable Packaging Market is forecasted to grow at a CAGR of 6.2% from to , with a projected market size of USD 96.5 Billion in reaching USD 135.3 Billion by .

Concerns about plastic pollution and waste management are driving the shift towards biodegradable and compostable product packaging alternatives. Businesses are exploring options, such as bioplastics and compostable packaging materials, to offer environmentally friendly choices to consumers and meet sustainability goals.

5. Transparency and consumer education

There is a growing trend towards transparency in packaging, with businesses providing clear information about the recyclability and environmental impact of their products. A significant majority of consumers (80%) expressed greater trust in companies that offer transparent data supporting their sustainability initiatives, while 25% actively monitor government sustainability regulations to gauge their impact on preferred brands and products.

Consumer education initiatives, such as labeling schemes and sustainability certifications, help raise awareness and empower consumers to make eco-conscious purchasing decisions.

Take the next step towards sustainable packaging solutions. Learn more through this guide: Product Packaging for a Circular Economy: Everything You Need to Know

Embrace Sustainability for a Greener Future

Employing sustainable packaging practices has revealed the immense potential of PCR packaging in reducing environmental impact across industries. From reducing carbon footprints to promoting circular economy practices, PCR packaging stands as a beacon of eco-conscious innovation that embraces a more holistic approach in the manufacturing industry. 

As your business navigates these packaging strategies, consider consulting with a reliable sustainable packaging manufacturer and discover how to boost your eco-friendly initiatives. Contact the Meyers experts and start a greener future for your brand.

Are you interested in learning more about pcr plastic recycling company? Contact us today to secure an expert consultation!

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