Buying Industrial Water Chillers? Make Sure to Consider ...

What Considerations Must You Make When Buying Industrial chillers?

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There are important considerations you have to make when buying industrial chillers. You have to now these factors before you invest in the right unit for process equipment so you can optimize performance and efficiency.

The cooling capacity of Industrial Chiller Units is the primary area of consideration. You need to know what the equipment you will be using and if they require specific temperatures. This will enable you to pick the best industrial chillers to match these requirements and ensure that you can achieve the ideal temperature.

Water Chiller System

The energy efficiency of industrial chillers is another important factor for chiller selection. In order to achieve the highest efficiency, make sure to consider the cooling requirement and the cooling capacity for your chosen system. If these two do not match, your industrial air coooled chillers will have to work harder or you won&#;t be able to maximize the cooling output.

The control features is also something to consider when buying Chiller System. You want the controls to be flexible enough to meet your needs. With adequate control features, you can adjust the cooling as needed. Among the control features to look out for include a local control panel, a remote control panel, temperature and pressure indicators, and fault indicators.

The cost is one of the most crucial factors to consider when investing in Chiller System. There are different price ranges for industrial chillers in the market and it will be based on the specifications of each unit.

Industrial chillers for Plastic Molding

In addition to the above factors, there are more items to consider when buying Portable Water Chillers Industrial such as the following:

• Total life cycle cost
• Chiller IP rating
• Ambient temperature
• Noise level
• Motor fan type
• Coolant requirements
• Internal piping materials
• Coefficient of Performance (COP) or EER

How Long Do industrial process chillers Last?

The average lifespan of industrial process chillers is 10 to 25 years. The actual lifespan of industrial water chillers will depend on the size and mode of operation of the chiller system in use.

There are also several factors that can have a direct impact on how long industrial process chillers Units Industrial last. Adherence to the recommended maintenance and the running condition of the unit are just two of those factors that can impact its longevity. Invest in proper maintenance to optimize the life span of the unit.

Chiller System

What Is The Cost Of Industrial water chillers?

The cost of industrial process chillers varies significantly on where you order them from. The type of chiller is also another factor that can determine the price range.

On average, the cost of an air cooled chillers unit is around $700 for 150 tons of cooling capacity and below. Anything beyond that will cost $450 per ton. For a water cooled chillers, it starts at $400 for 400 tons and below.

Make sure you do your research and conduct a thorough price comparison when buying Portable Water Chillers Industrial. For commercial and industrial applications, this will become one of your biggest operational expenses so you have to choose wisely.

CHOOSING A CHILLER: 5 FACTORS TO CONSIDER

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When it comes to chillers, figuring out where to start is the tricky part. Air-cooled or water-cooled? Used or new? What size do you need? The experts at Cold Shot Chillers cover all of these questions and more in today&#;s article.       

What Are Industrial Chillers?

An industrial chiller is a refrigeration system that keeps equipment and materials cool, allowing operations to run smoothly. Air Conditioners dehumidify air while water chiller systems cool down fluids that can be used to condition spaces or cool processes, simply by removing heat. However, these units are not &#;cooling&#; or &#;chilling&#; anything; they simply remove heat.

Factors to Consider for Your Chiller Choice

There are a few general rules of thumb to keep in mind when selecting a new cooling system. Keep reading to gain a better understanding of the different chiller types available on the market.

1. Size

Size is one of the biggest factors to consider when buying a chiller. Selecting a correctly sized chiller is paramount. A chiller that is too small won&#;t properly cool your equipment or materials. On the other hand, a chiller that is too large will work just fine, but providing excess capacity will over time fail prematurely due to short cycling. In addition, you&#;ve spent more money than you needed to. So how do you know what size chiller you need?

Industrial chillers come in a variety of sizes, ranging from ¼ ton to thousands of tons in capacity. We recommend you use a chiller size calculator to determine what size chiller you need for your application. Below are some examples of chiller sizes based on industry standards.

• Medical Chillers &#; 7 ½ ton and 5-ton chillers; or 12 ½ and 15-ton chillers for cooling multiple medical devices simultaneously
• Welding Chillers &#; it&#;s advised to have at least 1-ton of chilling capacity for 100KVA of welder capacity
• Winery Chillers &#; typically, a 2-ton air cooled chiller is sufficient for most winery applications
• Waterjet Cutting Chillers &#; common sizes are 2 and 3 ton
• Hydroponic Chillers &#; sizes generally range from 1.5 to 100 tons
• Flower Chiller &#; sizes range typically from 2-100 tons

Keep in mind that these sizes are only based on industry standards. Manufacturers like Cold Shot Chillers can design and build custom units of virtually any size. We highly recommend using a chiller sizing tool with exact measurements for the most accurate estimation. You can also reach out to our experienced team for additional help with sizing requirements or general questions.

2. Application

Chillers have various applications for all types of industries. For example, they are used for medical applications such as radiotherapy, PET scans, laboratory operations, and even blood bank refrigeration. In addition, MRI chillers and CT chillers are used frequently in the healthcare sector.

Food processing chillers serve a variety of applications in the food and beverage industry. Depending on your specific setting, you can choose from bakery chillers, winery glycol chillers, brewery glycol chillers, dairy milk chillers, and even commercial yogurt machine chillers.

Metal finishing chillers can be beneficial for paint and powder coating, anodizing, die casting cooling, furnace cooling, quench cooling, and more.

Explosion-proof chillers are commonly used in chemical processing plants, coal plants, oil and gas refineries, and other work environments that interact with flammable gases and vapors.

Cold Shot Chillers offers additional industry-specific chiller types, including laser chillers, plastic processing chillers, government and municipal chillers, welding chillers, and more. 

3. Type

Industrial chillers can be categorized in a few different ways. Let&#;s take a look at five types of chiller classifications.

• Air Cooled Chillers &#; Air-cooled systems are generally cheaper than water-cooled chillers. However, they tend to release significant amounts of heat, so these chillers are best-suited for facilities where heat is not an issue.
• Water Cooled Chillers &#; Water chillers are typically quieter and more efficient than air-cooled chillers. Therefore, they are suitable for commercial-scale and small-scale facilities.
• Portable Chillers &#; In this case, the term &#;portable&#; does not refer to the mobility of the chiller. Instead, it means that a chiller contains all the system&#;s basic components in a single footprint.
• Stationary Chillers &#; Chillers that are &#;stationary&#; do not include a tank or pump. Instead, they are stand-alone units that must be connected to a reservoir and pump to function.
• Central Chillers &#; These chillers are used to cool several processes. They can have a portable or stationary configuration, and they can be air-cooled or water-cooled.

4. Pricing

Industrial chillers can range in price anywhere from hundreds to thousands of dollars. As mentioned before, water chillers are typically more expensive than air-cooled chillers. In addition, different chiller manufacturers all design and price their systems uniquely, so make sure to carefully compare prices and weigh your options before making a purchase.

5. Manufacturer

Always familiarize yourself with the manufacturer and their policies ahead of time. Ask the following questions and more before choosing a chiller:

• Do they offer a chiller warranty?
• What&#;s the turnaround time?
• How are new chillers tested?
• Do they offer chiller accessories and tools?
• How is the chiller prepped for shipment? 
• Has the company been around for a while? The longer a company has been in business chances are good the company is reputable and trustworthy.
• Does the chiller design use any proprietary components? That replacement part might carry a high price tag since these types of parts are generally used to control the chiller. Over time these items become obsolete and no longer supported.
• How easy is it to reach a live person? Can you get technical and commercial issues resolved over the quickly?
• Has the chiller manufacturer built a chiller handling the same type of application or something similar?
• Does the chiller company make it easy to do business with? Can you discuss your application with a knowledgeable technical representative? Can you get a quote issued for your project quickly? Does the submittal information include everything you need about the chiller you are considering?
• Deal directly with the manufacturer to cut out the middleman. This will alleviate any confusion on how your chiller should be configured and possibly save some time and money.

Looking to buy a new or used chiller? Look no further! Cold Shot Chillers is a Houston-based industrial chiller manufacturer with decades of industry experience.

Finding the Right Chiller for Your Company

We hope that you&#;ve learned some valuable information here that will help you make the best purchase. We&#;re confident that we can find a solution for you, no matter what you&#;re looking for!

Contact Cold Shot Chillers today or call us at 1.800.473. to learn more about our selection of industrial water chillers.

Contact us to discuss your requirements of portable water chillers industrial. Our experienced sales team can help you identify the options that best suit your needs.