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Aps Electric Lead Refining Furnace - China Iron Melting ...

Author: Janey

May. 06, 2024

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Aps Electric Lead Refining Furnace - China Iron Melting ...

Application:

View Details

It can melt iron, steel, copper, aluminum,bronze, brass, etc.

For product:

Ingots, steel rebar, steel billet, iron powder, auto parts, brass statues, iron pots, or manhole covers, etc.

Steel Shell Induction Furnace

Steel shell furnaces are ideal for large foundries, automated fundry settings, and precision casting operations. They are especially safe and efficient for capacities exceeding 2 tons per hour, aided by a hydraulic station to control both pouring angle and speed.

Standard Features

  1. Open furnace structure: The basic structure integrates a unique shock absorber and a solid magnetic yoke with a dual cylinder setup using heavy wall seamless rectangular steel tubes. This design ensures enhanced safety, durability, and efficiency. The upper end can be disassembled for easy coil replacement.
  2. Hydraulic tilting: The furnace can rotate 95 degrees around the pouring spout and tilt at adjustable speeds. It uses a manual valve operation and features a double machine double pump system with remote manual control, enhancing operational flexibility.
  3. Magnetic yoke: The sensor is covered over 65% by the magnetic yoke, minimizing leakage and maximizing electrical efficiency. Compared to aluminum shell furnaces, steel shells save nearly 5% on power consumption.
  4. Anti-fall protection device: For capacities over 2 tons, an anti-falling hood automatically forms a protective barrier during tilting, preventing personnel accidents.
  5. Factory test: Rigorous testing ensures each unit meets industry standards.

Optional Features

  1. Fume ring & fume hood: Dust and exhaust gases generated during melting are captured, reducing emissions when paired with a dust removal system.
  2. Furnace leakage alarm: Equipped with dual leak-proof alarms, users are alerted when the lining thins to a specific degree, ensuring timely maintenance.
  3. Push-out lining system: Allows for efficient and automated lining replacement.
  4. Load cells: Integrated systems to determine the mass of the molten metal.

Main Parameters of 5 Ton Furnace

Furnace body rated capacity5.0 t
Max capacity6.0 t
Working temperature1500°C
Highest temperature1800°C
Transformer capacity3150 KVA
Transformer primary voltage10 KV
Transformer secondary voltage891 V
IF power supply rated power3000 KW
Rated input current912 A
Rated input voltage950 V
DC current1196 A
IF voltage1900 V
Startup success rate100%
Rated working frequency0.5-1 KHz
Working noise≤75 db
Melting rate5 T/h
Power consumption≤520 KW.h/T
Water circulation flow100 T/h
Water pressure0.25-0.35 Mpa
Input temperature5-35°C
Output temperature<55°C

Successful Cases

Most of our customers are newcomers to the metal casting industry. They manufacture a range of products including ingots, steel rebar, iron powder, auto parts, bronze statues, iron pots, and manhole covers.

Our clientele spans across Africa and Asia, with notable customers in Egypt, Algeria, Tanzania, South Africa, Zimbabwe, Saudi Arabia, Georgia, Uzbekistan, Kazakhstan, Malaysia, Indonesia, Vietnam, Bangladesh, Russia, Mexico, Colombia, and Venezuela.

Models List

Model (furnace capacity) Input power (50/60HZ) Output power Rated power Input voltage Input current Furnace phase Transformer capacity DC voltage DC current IF voltage IF frequency (KHZ)
GW--0.5T 350 KW 380 V 560 A 6 T 400, 3phase 500 KVA 700 V 750 A 0.5-1
GW--0.75T 500 KW 380 V 800 A 63 T 500 KVA 1000 V 750 A 0.5-1

Benefit from competitive prices and timely delivery. RE TECH is your dedicated %tooltiptitle="Your future reliable partner in the lead refining industry!" lead refining furnace supplier.

Related articles: Lead Smelting and Refining Market Size, Share, Growth ...

Contact us to discuss your requirements of lead refining furnace supplier. Our experienced sales team can help you identify the options that best suit your needs.

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