10 Key Features to Look for When Choosing an Industrial ...

Choosing the right industrial robot for your business can greatly enhance productivity, efficiency, and accuracy. With so many options available, it's essential to identify the key features that best meet your specific needs. At Singh Automation, we specialize in manufacturing customized robots tailored to various industries, from food to woodworking. Here are ten critical features to consider when choosing an industrial robot for your operations.

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1. Payload Capacity

The robot's payload capacity refers to the maximum weight it can handle. It's crucial to select a robot with a payload suited for your tasks, ensuring the robot can lift, move, or manipulate products without compromising performance. A robot with insufficient payload capacity can lead to inefficiency and potential damage to both the robot and the items being handled.

2. Precision and Accuracy

For industries like electronics, glass, and woodworking, precision is vital. Look for robots that offer high repeatability and positioning accuracy. This ensures that each task is performed consistently and meets the exact specifications required for your products.

3. Speed and Efficiency

In fast-paced industries, speed can be a major factor in increasing production. Consider the robot's cycle time, which refers to how quickly it can complete a task. Fast robots can significantly boost throughput, but they must maintain accuracy even at high speeds.

4. Range of Motion and Flexibility

Assess the robot's degrees of freedom (DoF) and range of motion. Robots with higher DoF can handle more complex tasks, while a wide range of motion ensures the robot can reach and manipulate objects in various positions. Flexible robots are ideal for multi-functional tasks and environments where space is limited.

5. End-Effector Compatibility

The end-effector is the tool attached to the robot's arm, and it must be compatible with the tasks you want to perform. Whether it's a gripper, welding tool, or a ensure the robot can adapt to various tooling requirements for versatility in production.

6. Advanced Vision Systems

Vision technology is essential for robots that perform tasks requiring visual recognition, such as sorting, inspection, or packaging. Robots with integrated vision systems offer enhanced accuracy in identifying objects, improving efficiency in handling, picking, and placing tasks. At Singh Automation, our robots come equipped with advanced vision systems tailored to specific industry needs.

7. Ease of Programming and Integration

A robot should be easy to program, whether through simple teach-pendant controls or more advanced software. User-friendly programming interfaces allow quick adaptation to new tasks. Additionally, it's essential that the robot easily integrates with your existing production lines, reducing setup time and operational disruption.

8. Durability and Reliability

Industrial robots often operate in harsh environments, handling repetitive tasks for extended periods. Choosing a durable robot built with high-quality materials ensures long-lasting performance. Reliable robots require less frequent maintenance, minimizing downtime and maximizing production output.

9. Safety Features

Safety is a priority in automation. Look for robots that come with built-in safety features, such as collision detection, force-limiting technology, and safety-rated monitored stops. These features ensure that the robot can safely work alongside human operators, minimizing risks in collaborative workspaces.

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10. Customization Options

Every industry has unique needs, and off-the-shelf robots may not meet all your requirements. That's where customization comes into play. At Singh Automation, we offer robots that can be customized to fit the specific needs of your production line. From payload adjustments to specialized end-effectors, a customized solution can dramatically improve efficiency and output.

Therefore, Choosing the right industrial robot requires careful consideration of these key features to ensure optimal performance, safety, and efficiency. At Singh Automation, we specialize in providing customized robotic solutions that align perfectly with your industry requirements, ensuring seamless integration and long-term success.

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Robotic arms are the most common form of robot technology in the industry. Read on to learn the benefits of this technology and see if it is right for you.

Robotic arms are one of the most identifiable pieces of robotic machinery in industrial settings. They tend to fascinate with their impressive feats of speed and strength, but their uses and how to apply them can be a mystery. This article will broadly describe the place of robotic arms in industrial applications to give you a better understanding of if they might be the right choice for you.

Topics discussed in this article include:

• Types of robotic arms
• Industries and Applications for robotic arms
• When to (and not to) use robotic arms
• Cost considerations

Types of robotic arms

The term 'robotic arm' broadly describes a group of robotic mechanisms. These different robot types tend to have similar applications. However, each type has distinctions that typically lead to it being optimized for certain tasks over other robotic arms. Types of robotic arms include:

• Articulated arm
• Six-axis
• Collaborative robot
• SCARA
• Cartesian
• Cylindrical
• Spherical/Polar
• Parallel/Delta
• Anthropomorphic

Articulated arms are general-purpose robotic arms with 5 or more joints or degrees of freedom. The articulated arm is an umbrella term for many other robot types. For instance, a six-axis robot is an articulated arm with six degrees of freedom. Articulated arms cover the broadest range of robot types used in industry and include six-axis and collaborative robots. You will find an example of this robot type in the banner image of this article.

Six-axis robots are the most common articulated arm. This also makes them the most common robotic arm used in industry today. Thanks to their flexibility, they are a great general-purpose robotic arm. This gives the six-axis an impressive list of uses. The six-axis robot is the most easily identified industrial robot.

The collaborative robot is a robotic arm purpose-built for hybrid work. This means it is designed to work near humans. Certain safety features allow for significant risk reduction in hybrid work environments. This is a relatively new robot type and its uses are still being explored. Collaborative robots are becoming more prominent in the industry as more manufacturers are being exposed to their benefits. The future is exciting for collaboratives. 

SCARA robots are selectively compliant robot arms. This means they don't have the same flexibility afforded to articulated arms. This limits them in some respects but gives them certain advantages over articulated arm types. 

Cartesian robots are rigid systems that move around in a 3D coordinate plane. These robots are typically constructed of 3 linear actuators. One actuator moves left and right in the x-axis. An additional actuator is attached to the x-axis actuator. This actuator moves up and down in the y-axis plane. A final actuator is attached to the y-axis member and moves back and forth in the z-axis plane. Cartesian robots are positioned for small applications.

Cylindrical robot arms are designed around a single arm that moves up and down a vertical member. This vertical member rotates the arm horizontally. The arm can extend and retract to perform its task. These robots are very compact and are deployed for small and simple tasks.

The first modern industrial robot was a spherical (polar) robot. This robot type has a simple design that isn't as common today as it once was. Spherical robots are similar to cylindrical robots except they swap the vertical linear axis with an additional rotary axis. This axis allows it to rotate vertically. It was designed for simple tasks that don't require high speed or complex motion.

Parallel/Delta robots are high-speed options for robotic automation. These robots' unique design allows them to reach incredible rates of speed. The delta robot is a great choice for high-speed and lightweight tasks.

Anthropomorphic robots are a rare sight in industrial settings. These robots boast two or more arms and a friendly face. They are often deployed in collaborative environments where they are working in near proximity to human operators.

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