The assembly stage of any cosplay is one of the longest stages you’ll go through. Bonding each of the pieces you patterned and cut out can feel like it takes forever, especially when you have large surface areas to work with. Applying the glue and getting it done fast enough can be another added struggle during this stage. How can you get the glue on faster? Well, one way is to spray it on.
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Using a can of spray adhesive can significantly hasten the assembly process for larger applications, but its uses extend far beyond that. In this post, we will discuss the best uses for spray adhesive in cosplay, as well as the benefits and challenges of working with this versatile glue.
If you’ve never used spray adhesive, it’s almost exactly what it sounds like: it’s an aerosol-based glue that comes in a small spray can. It’s often used in crafts for mounting or fastening, but it has several useful qualities that make it great for cosplay applications.
First, spray adhesive is a viable option for foamsmithing. This glue will work with both EVA and insulation foam. Because it’s applied by spraying, you can cover large areas of foam very quickly compared to other options like contact cement or hot glue. While the spray adhesive may not be strong enough to hold end seams together, it’s ideal for situations where you’re attaching flat pieces of foam to one another or layering pieces of foam for thicker designs.
Spray adhesive also makes a great alternative to sewing when used on fabric. Again, spray adhesive may not be the best choice for permanently fastening seams, but it’s perfect for adding emblems, patches, trim, or appliques that lay flat on your piece of fabric. Unlike many other glues, spray adhesive is also fine to use on thin, transparent fabrics, so if you wanted to layer a see-through fabric over a solid color fabric, for instance, spray adhesive would be perfect.
Aside from those larger-scale applications, spray adhesive can also be used for smaller things you need to stick down quickly. In general, spray adhesive can be used on paper and cardboard, felt, canvas, and more. Additionally, there are maximum strength, specialized spray adhesives for materials like rubber, vinyl, wood, and metal.
There are several advantages to working with spray adhesive in the right situations. Here are just a few spray adhesive benefits:
On the other hand, there are unique challenges to expect when you’re working with spray adhesive too. Here are just a few things to be aware of:
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The case for spray adhesive is generally made by the speed of its application. But when you can cover a huge piece of foam or fabric with spray adhesive in a matter of seconds, it begs the question: is this time advantage worth the trade-offs that come with spray adhesive? In the end, it all comes back to personal preference. While spray adhesive will work for cosplay, it’s not usually as strong as something like contact cement or hot glue. However, there are ways to improve the strength of a spray adhesive job. Sanding the surface to clamping your pieces together during dry time are just a few of the ways you can compensate for spray adhesive’s bonding strength in order to take advantage of the speed benefits it provides.
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