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Laser cutting machines represent a modern advancement in metal processing, utilizing laser beams for precision cuts. Compared to traditional methods such as water cutting, sawing, mechanical cutting, and others, laser cutting is notably more precise, flexible, efficient, environmentally friendly, and energy-saving. With ongoing advancements in laser technology, laser sources have become more powerful and functional, all while becoming more budget-friendly. The market for laser metal cutting machines is growing, with more customers opting to replace outdated machinery to boost processing efficiency. So how do you choose the right laser cutting machine? GWEIKE, a manufacturer with 19 years of experience in the field, offers some essential tips to help you select a suitable machine.
Before you choose a laser metal cutting machine, you need to identify the type, thickness, and size of the metal materials you'll typically be cutting. These factors are crucial for selecting the right machine. Additionally, consider the volume of material you need to cut and the required accuracy of those cuts. Generally, the more material you need to process and the higher the accuracy needed, the higher the quality and cost of the machine.
Once your requirements are clear, you can determine the cutting format based on the size of your metal material. Choosing the correct format narrows down your options and saves you time. If you need to process workpieces in batches, a large cutting format is beneficial as it reduces the time needed to replace metal plates. If your budget and space allow, consider a dual-platform machine for greater efficiency. This type of machine allows you to swap materials on one platform while cutting on the other, greatly improving productivity.
(The picture below is GWEIKE's dual-platform laser metal cutting machine LF3015GA. It can complete the exchange of platforms within 15 seconds, greatly improving cutting efficiency.)
The laser source is the most critical component of a laser cutting machine. Its power determines the maximum thickness of metal that can be cut, and it also affects cutting speed and quality. Higher power means better quality, faster cuts, and higher overall efficiency. You can consult the sales staff with specifics about the material and thickness you need to cut to get recommendations for a suitable laser source. It's also wise to opt for reputable brands like IPG, RAYCUS, MAX, or RECI for quality and reliable after-sales service.
(The picture below is a picture of a commonly used IPG laser source)
The cutting head processes and outputs the laser beam for material cutting, directly impacting cut quality. Look for heads with automatic focusing, sufficient power handling, compatibility with the laser source, and dust resistance. An autofocus feature can improve cutting efficiency and save time when switching between materials of varying thickness. Sealing is crucial to prevent dust from damaging the head or the laser source. If you frequently cut highly reflective materials, invest in a specialized cutting head for better results.
(The picture below is a picture of a common laser cutting head)
Laser cutting machines generally offer high accuracy, with fiber laser machines providing precision within ±0.03mm, suitable for most workpieces. If precision is of utmost importance, pay attention to repeat positioning accuracy. Machines with racks typically offer better accuracy than those with ball screws, particularly when equipped with reducers.
Cutting speed directly influences production efficiency. Faster machines produce more work in less time. Factors affecting speed include laser power, motor power, and the machine's transmission mode. Motors drive the cutting head, so higher motor power translates to faster cutting speeds. Consider acceleration rates, as faster acceleration boosts efficiency. Rack-driven machines generally offer better speed and precision compared to ball screw-driven machines.
If the laser source is the heart of the machine, the software is the brain. For novices, user-friendly software with comprehensive features is essential. Effective cutting software aids in processing graphics, optimizing cutting routes, and reducing material waste. Features like flying cutting and automatic typesetting are beneficial. (The picture below is the interface of CYPCUT software, commonly used for laser cutting machines.)
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Related articles:Safety is paramount when choosing a laser metal cutting machine. Lasers are powerful and can cause severe injury if safety mechanisms are lacking. Ensure the machine has safety certificates like CE and FDA, which indicate compliance with stringent safety standards. Look for safety signs, emergency stop buttons, and consider machines with safety covers to block harmful radiation and control exhaust gases, enhancing the work environment.
(The picture below shows the emergency stop button, safety signs of the GWEIKE LF3015GA model, and the machine's CE and FDA certificates)
It's also crucial to evaluate your supplier's overall strength. Reliable suppliers ensure quality production and robust after-sales service. Check if the supplier has its factory and the scale of their operations. Suppliers with independent factories generally offer quicker delivery. Factory visits can provide insights into their production process and the quality of their machines. Experience in producing laser cutting machines and a dedicated after-sales team are also important factors. Finally, confirm that their machines hold essential safety certificates like CE and FDA to prevent issues during customs clearance.
We hope these tips help you choose the right laser metal cutting machine. If you have any questions, please contact us. Our professional sales team and engineers are here to assist you based on your specific needs.
Precautions for Purchasing Laser Cutting Machine
How do you choose laser cutting equipment? With the advantages of fast cutting speed and high efficiency, laser cutter machines are used in many industries. Do you have plans to purchase one? Here are some precautions for selecting laser cutting machines.
Machine Quality
The most crucial factor when purchasing equipment is ensuring stable performance. Many manufacturers are developing new products. First, analyze the equipment structure for mechanical reliability and software usability. Visiting the factory can provide insight into their production process and equipment quality.
Machine Power
Laser cutter machines vary in power: 1000W, 1500W, 2000W, 3000W, etc. Higher power generally means a higher price. Choose power based on the hardness of your cutting material. For common metals, 3000W is usually sufficient.
Machine Accuracy
It's essential to distinguish between true and false accuracy claims. Some manufacturers might claim an accuracy within 0.5mm. Typically, for CNC equipment, marking accuracy is within 0.5mm and cutting accuracy ranges from 0.4-0.6mm. Choose carefully.
Factory After-sales Service
Laser cutting machines have many core components, such as cutting heads, chillers, and control systems. These parts have lifespans and can fail with age. Ensure you discuss after-sales service during purchase to avoid future losses due to equipment failure.
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