Wire mesh is extremely versatile in its uses and can be manufactured to accommodate many different applications. Depending on your use, finding the right woven metal mesh or welded wire mesh for your project can be crucial. Check out this guide for tips on buying the best wire mesh the industry has to offer. Keep in mind, quality really does matter when it comes to working with wire mesh materials.
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Find Your Mesh Specification
Wire cloth fabrication can be molded to fit a variety of specifications. Knowing some specifics of the application you&#;re using it for can be very helpful in making sure you get the right mesh for your project. One of the largest deciding factors is the need for strength and durability in its application. For instance, if you are looking to invest in woven metal mesh to assist in allergy-proofing your home, a single-layer of wire cloth over windows will cleanse the air while ensuring proper airflow.
In addition to choosing between a single layer of wire mesh or multiple layers, you must also consider the size and shape you are working with. For instance, when working to create a filter product through wire cloth fabrication, choosing a very fine wire will allow for the optimal level of filtration to be achieved.
Understanding the mesh count, wire diameter and opening needed for your application is an important first step in making sure you find the wire mesh to fit your project. Additional tools can be used to help you find the right fit. For example, Lawrence Sintered Metals has a free wire mesh calculator that can help you determine what specifications you may need.
Choose Your Weave Type and Pattern
Once you have the basic specifications of the mesh you need, it may also prove beneficial to decide on your weave type and pattern. One of the main considerations in selecting a wire mesh is whether to select a woven or welded pattern. Woven mesh is more common overall because not all wires are suitable for welding.
Woven wire mesh&#;also sometimes referred to as woven wire cloth&#;is created by weaving wire strands in an over-under or under-over method to form different patterns with varying specifications. Some of the most common weave patterns for woven wire mesh are plain/square weave, rectangular weave, plain Dutch weave, twilled Dutch weave, and intercrimp weave. The weave pattern of mesh significantly influences what it can be used for. For example, plain square weaves are ideal for use in general-purpose applications, while Dutch weaves are more appropriate for use in air and liquid filtering applications.
Welded wire mesh is a sheet of metal wires arranged into a stable grid pattern, then welded at the intersections for durability. Welded wire mesh is cost-effective and highly customizable, with options for a range of materials, thicknesses, and grid patterns. Stainless steel is oftentimes the material used to create welded wire mesh, as it offers the highest performance, valued both for its strength and corrosion resistance. Applications that may call for stainless steel mesh for either functional or aesthetic purposes include filters for chemical and oil processing, air filtration, food service and medical filters and guards, and building facades.
Think About Your Application&#;s Conditions
When chosen correctly, wire mesh offers the strength and flexibility needed for its given application. It is important to select a material capable of withstanding the operating and environmental conditions. For example, in applications involving corrosive materials, stainless steel is a viable option. In general, stainless steel is one of the most&#;if not the most&#;commonly employed construction materials for wire mesh products. Typical alloys used include Type 304, 316, and 316L.
Do the Necessary Research
Just as you would with any other project, doing the research before you start is imperative. We encourage all users of wire mesh, especially those new to the industry, to familiarize themselves with the products, their terminology, and users. In addition, know where you can save money in the process. For example, to receive the best SQFT price, purchase a full roll of material. Standard rolls measure 100 feet in length, and when purchasing in this quantity, there is no extra labor cost and no cut to size waste.
Lawrence Sintered Metals Offers High Quality, Affordable Wire Mesh
Once you have all of your specifications laid out, all you need to do is find a wire mesh products provider. Lawrence Sintered Metals offers a variety of wire mesh products in woven and welded form, in different alloys including plain steel, stainless steel and galvanized steel, aluminum, copper, bronze, brass, Monel, Alloy 20, and many more.
At Lawrence Sintered Metals you can also send in your drawings, designs or descriptions to receive a quote. Contact Lawrence Sintered Metals today for more information on how to plan and purchase the highest quality, affordable wire mesh for your needs.
Plastic extrusion, pharmaceutical drugs, roadways, and high-rise apartments. These are just a few of the many industries that thrive when mesh is properly integrated.
With dozens of mesh solutions, such as woven wire mesh and welded mesh, on the market, it&#;s up to the engineers, project managers, and lab technicians to select the right one.
But which material works best: welded mesh or woven wire mesh?
&#;What will the mesh be used for? What material am I working with? When do I need the mesh?&#; are all questions you must ask yourself when determining whether to use welded mesh or woven wire mesh.
W.S. Tyler has been a leading wire mesh manufacturer for over 140 years and are here to ensure you integrate the right mesh solution.
This article will establish what welded mesh and woven wire mesh are, how each material is made, what they are used for, and how they compare in cost. At the end, you should have a better understanding of which mesh will work for you.
What Is Woven Wire Mesh?
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Woven wire mesh is best described as a predetermined number of metal wires interlaced together to form a roll or sheet of wire cloth that upholds a specific pattern. When weaving wire mesh, parameters such as wire diameter, opening (aperture) size, micron rating, weave pattern, width, and length can be customized to your specific needs.
How Wire Mesh Is Made
When woven wire mesh is woven, a designated amount of wires are wrapped around a warp beam that gets placed into a specialized weaving loom. The warp wires are then placed into heddle frames that split them into 2 or more sets depending on the weave/pattern of the mesh.
As the loom operates, the heddle frames push the different sets of wires up and down as a wire, known as the shute wire, is driven in between the wires. After being threaded through the wires, the up and down motion of the heddle frames locks the shute wire into place.
Woven Wire Mesh Applications
One advantage woven wire mesh has over welded mesh is that the mesh opening can be much finer. This is because as the wire diameter gets smaller, the harder it is to weld the mesh without damaging the wires or compromising the openings of the mesh.
Having said that, the finer mesh openings of woven wire mesh make it perfect for virtually any filtration, particle analysis, or screen printing application.
What Is Welded Wire Mesh?
Welded wire mesh is a series of steel wires that are welded at the wire cross-sections using one of several welding techniques, most commonly TIG and spot welding. As the wires undergo a thorough welding process, the opening size of the mesh is, for the most part, permanent.
How Is Welded Wire Mesh Made?
When welded wire mesh is made, spools of wires are threaded into a weld mesh machine, much like threading wires into the heddle frames and reed of a woven wire loom. Separate spools of wire are then fed through a straightener and pre-cut to match the desired width of the mesh.
As the machine runs, the wires from the spools are fed through the machine. The pre-cut wires are then placed into a mechanism that lays them across the wires being fed from the spools.
After being laid in place, the machine applies a uniform weld at each cross-section simultaneously. Depending on the length of the welded wire mesh panel, the mesh is made available in welded wire mesh rolls or operators take the mesh, cut the access material, and place it into piles of cut-to-size pieces.
Welded Wire Mesh Applications
As thicker wires must be used to withstand the welding process, welded wire mesh is regarded as being the more rigid and durable of the two materials. This heightened strength makes it perfect for perimeter fencing, protective caging (animals and equipment), and concrete wire mesh sheets.
How Does Cost Compare Between Woven and Welded Wire Mesh?
As illustrated previously, welded mesh and woven wire mesh are produced differently. That said, other than the threaded wires throughout the loom, the weaving process of woven wire is mostly automated.
Producing welded mesh, on the other hand, is a lot more hands-on. An operator must thread wire through a straightener before it is cut into the crossbars.
Additional wire must also be threaded through the machinery itself.
Now, the mechanism that accurately places the crossbars must constantly be fed material. These bars are commonly fed by hand.
Lastly, the access material that protrudes off the edges must ensure optimal results. Again this process is commonly done manually when the mesh is not being rolled by the machine.
With that, the labor costs and heavy-duty wire that must be used causes welded mesh to be the more costly of the two.
Which Mesh Is Right For Me?
As with all mesh solutions, the application will determine whether you should use welded mesh or woven wire mesh.
If you are working with rugged material that requires a mesh that is sturdy and durable, welded wire mesh may be a good fit. Welded mesh is also a good fit for extremely corrosive conditions as it can be galvanized for extra protection.
If mesh strength is not an issue and you&#;re looking for a cost-effective mesh solution that can offer smaller mesh openings than ¼&#; for filtration purposes, woven wire mesh is right for you. As woven wire mesh is produced predominantly with stainless steel, which is too resistant to corrosive material, the fact that it often has shorter lead times than welded mesh should also be considered.
Implement the Ideal Wire Mesh Specification
At first glance, woven wire mesh and welded may seem identical, however, they are two materials that carry a lot of differences. That said, no matter which mesh you chose to implement, knowing the right mesh specification is just as important as the material itself.
Woven wire mesh is a series of wire interlocked together during the weaving process and is ideal for filtration, particle analysis, and screen printing.
Welded mesh is a mesh sheet that is welded at each cross-section and is ideal when heavy-duty mesh openings are needed.
Having worked with woven wire mesh for over 140 years, W.S. Tyler has the know-how needed to ensure your mesh solution properly process your material.
Review our article How to Pick the Right Woven Wire Mesh (Mesh Count, Wire Diameter, and Micron Rating) to gain a better understanding of which mesh specifications work best for you.
If you want to learn more, please visit our website Galvanized Woven Wire Mesh.
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