Advantages and Applications of Fiberglass Grating in ...
Today&#;s industrial landscape is evolving rapidly, and there is a growing demand for durable, reliable, and versatile materials. Many industries operate in harsh environments, such as chemical processing, oil and gas, and water treatment, and all require robust structural components that can withstand demanding conditions, harsh chemicals, and other challenging factors. In industrial settings, fiberglass is a crucial material, and when engineered into grating, it offers a range of advantages to many applications. In this blog post, we take a closer look at what fiberglass grating offers.
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Chemical and Mechanical Properties of Fiberglass Grating
Fiberglass is a composite material consisting of fine glass fibers and a matrix of resin that results in high chemical resistance and structural strength, among many other advantageous properties. Fiberglass is ideal for corrosive environments because it will not react with most chemicals, including acids, alkalis, and solvents. This resistance enables long-term durability and structural integrity even in the harshest settings, such as chemical plants and marine environments.
The mechanical properties of fiberglass are superior to many traditional materials in that it has outstanding tensile strength, impact resistance, and load-bearing capacity. These properties prevent the fiberglass from bending, breaking, or cracking under pressure or high temperatures and enable it to withstand heavy loads. Fiberglass grating can be used in environments where personnel or machinery frequently move across its structures, as it is unlikely to be damaged.
To summarize, some of the key features of fiberglass that make it suitable for grating include the following:
The above properties all contribute to the vast amount of applications that benefit from fiberglass grating, so let&#;s take a look at some of them.
Applications of Fiberglass Grating
Common applications of fiberglass grating in industrial settings include platforms, walkways, and stair treads in chemical and water treatment plants, and it is also used as flooring in manufacturing environments. The crucial advantage of using fiberglass grating is its enhanced safety features. It is anti-slip and corrosion-resistant, reducing the risk of slips in wet environments or in the event of chemical spills.
- Chemical Processing Plants:
Fiberglass can withstand corrosive substances and harsh chemicals, making it ideal for platforms, stair treads, and walkways in chemical processing plants.
- Industrial Manufacturing:
Fiberglass is used widely throughout industrial settings due to its anti-slip properties, superior strength, and durability. It is easy to install and can be used for assembly lines and machinery platforms flooring.
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- Oil and Gas:
There are many hazardous environments in the oil and gas industry, so chemical and fire-resistant materials are critical. Fiberglass grating can withstand extended exposure to petroleum and other chemicals without degradation, offering a longer service life and enhanced protection.
These are just a few examples of the many settings fiberglass gratings can be used in, but its chemical resistance, high strength, and versatility make it a preferred choice for demanding and harsh environments.
What Types of Fiberglass Grating are Available?
Fiberglass grating can be engineered in several forms, including molded, pultruded, and phenolic. Each type of grating has its advantages. Molded grating is often used where chemical resistance is paramount, whereas pultruded grating can be used where traditional metal gratings would be, but the application benefits from fiberglass properties. Phenolic grating offers outstanding fire and smoke resistance, thus making it an excellent choice for applications in the oil and gas industry.
All three types of fiberglass grating are available from Strongwell, the world&#;s leading and largest pultruder of fiber-reinforced polymer (FRP). We offer a wide range of fiberglass products for most sectors, including architectural, construction, industrial, machinery, oil and gas, water, and many others. They are available through our DURAGRATE®, DURADEK®, and DURAGRID® fiberglass grating product ranges.
Contact a member of Strongwell for a quote or to learn more about the advantages and applications of fiberglass grating.
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Residential FRP Advantages
Residential FRP Advantages
Fiberglass Decking adds a unique element of style and is being used more in residential applications. Low maintenance & durability also make it wise choice. It will not crack, split, or warp. Fiberglass Reinforced Plastic (FRP) is designed to last, without the routine maintenance needed by many other decking materials. Traditional wood decking, both preservative-treated and naturally rot-resistant, have a realistic life expectancy ranging only 10 to 20 years, and only when maintained consistently with treatments such as chemical sealants. Fiberglass Grating Systems products need limited to no maintenance in maintaining their initial look and functionality.
Fiberglass Grating Systems manufactures both molded and pultruded grating systems to suit your unique applications. FRP grating is highly scratch and impact resistant and is colored throughout, which prevents fading and allows it to retain its looks for a much longer life span than traditional deck material. The decking material can be attached to an FRP, standard wood, or metal sub-frame.
The initial investment of an FRP deck can be higher than conventional alternatives, but in the long run offers significant savings from both a financial and labor standpoint. Lastly, similar to metal, darker plastic colors and woods will heat up in the midday sun unlike many of our options which naturally reflect heat resulting a much more comfortable walking surface.
Although composite decking (combination of wood and plastic fibers) is an attractive decking option, it is not necessarily the perfect deck as many manufacturers would like you to believe. Take time to consider both the positives and the negatives of each decking option. Be aware as to the source of your information, even the most helpful salespeople may be misinformed about their composite material&#;s capabilities. Many manufacturers will assert that their composite decking systems are &#;no maintenance&#;. A more realistic claim would be that they are "low maintenance." Because many are partially wood, they absorb grease and other liquids so any spills that could potentially stain must be cleaned up immediately or risk permanently tarnishing the deck. Our fiberglass decking is composed of only glass fibers and the binding resin material, neither of which are intrinsically absorptive. It is sealed to ensure that no foreign matter enters the grating causing discoloration or premature failure (e.g. dry rot in natural wood, cracks due to ice expansion in composites, etc.). Likewise, other composite materials may be susceptible to mold or mildew, which can appear as black spots or gray circles and can be very difficult to eradicate.
Wood and solid composite deck must be routed out to run utilities or any other subsurface lines. With the open area provided by FRP panels these lines can be run easily and quickly. Should service be necessary, rather than hundreds of screws, our panels are easily removable (with an average of only 6 hold downs per 4&#;x8&#; panel) for fast and easy repairs to electrical, sewer, floatation, and other important components that may be contained below the deck. Additionally, panels damaged during service can be replaced in a matter of minutes. The open area also allows moisture and light to pass through the deck. In areas with high precipitation the accumulation of this moisture can create slippery and/or icy conditions increasing the chance of injury. The sunlight that is allowed to pass through to the sea floor, lake bed, or earth below promotes healthy growth of the area&#;s natural ecosystem.
With this in mind, once you decide on FRP decking, as you tally the price per square foot you can figure savings in maintenance over time. Items to consider that lead to these savings include but are not limited to the following:
1. Does Not Rot
2. Will Not Warp or Splinter
3. Never Needs Stripping, Staining, or Sealing
4. Reduced Labor for Installation and Repair
For more Custom Fiberglass deck grating Manufacturerinformation, please contact us. We will provide professional answers.
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